Case study: Use of industrial PCs in laser technology

Customised 19″ 2U rack PC for precise laser processing

Customer

Developer of automation technology (focus on laser technology)

Annual revenue

€200-500M

Employees

1000 – 2000

Challenges

Laser processing of surfaces and materials, such as metals and stents (small mesh-like tubes used to support blood vessels), requires the highest levels of accuracy and precision in both measurement and material processing. Many systems operate 24/7 and the computers are difficult to access once installed, so reliability and durability are critical. To meet the requirements of a wide range of applications in industries as diverse as semiconductors, electronics manufacturing, automotive, security pressure, medical products, photovoltaic cells, paper and laser cusing, a highly flexible platform is required that can be optimised for each application – from the provision of specific interfaces to the installation of additional electronics. InoNet developed a special rack system for a customer in the measurement and laser technology sector, which is now used for precise laser measurement and processing. The requirements ranged from the customer’s corporate design, including a screen printed logo and painted front, to mounting brackets and chassis dimensions. The customer previously used a backplane-based system. The new chassis design allows the use of ATX mainboards, providing a wide range of interfaces. At the same time, the design maintains expandability. The chassis had to be only 2U high to allow easy installation into the existing solution.

Solution

Based on the NICI (Next-InoNet-Computer-Innovation) design concept, InoNet quickly configured and developed a customised 19-inch 2U PC with a state-of-the-art mainboard and the required interfaces. This included customising the chassis dimensions and designing the front in the corporate design. This was painted in the appropriate colour and provided with a two-colour screen print as specified. The customisation of the internal mechanics of the housing allows for the installation of additional electronics by the customer (expansion cards and non-standard PCBs). One of the ways this has been achieved is through the InoSlot above the ATX panel. This additional slot allows the system to be flexibly expanded with additional interfaces. Further mounting points inside the chassis ensure flexibility for the installation of additional components, if required by the application. The NICI design concept also offers freedom in the layout of the operating elements and interfaces accessible from the front. For this project, the customer decided to move the front-accessible interfaces behind the front flap to avoid operating errors in the field.

Customer benefits

Flexible customisation of the housing and electronics made it possible to respond precisely to the customer’s needs and develop a suitable system for controlling the lasers. The concept was quickly visualised using a 3D model, which accelerated the concept and design process by up to 50%, allowing the customer to receive their production-ready product just a few months later.

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